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AZ91C Magnesium Casting Alloy

AZ91C Magnesium Casting Alloy

AZ91C is a magnesium alloy used primarily for casting. Containing 8.7% aluminum (relatively high for the AZ family of magnesium alloys) and 0.7% zinc, it provides a combination of ductility, toughness, and low mass that’s attractive for a wide range of applications. As with other AZ alloys, AZ91C magnesium is readily machinable and has a high strength-to-weight ratio. It’s also nonmagnetic, has good vibration damping properties, as well as good electrical and thermal conductivity.

The alloy’s corrosion resistance is generally good, but it is susceptible to attack by chloride solutions, limiting its use where salt exposure is likely, although surface treatments and T6 heat treatment can reduce this issue.

AZ91C is widely used in automotive and aerospace applications where low mass is a higher priority than high strength, in consumer electronics, and for RFI and EMI shielding.
In sand casting and die-casting applications, AZ91C pours and flows well, and can produce thin sections. It also has low shrinkage, which helps avoid internal defects and improves dimensional stability.

Caution is needed when using AZ91C as it can be flammable in fine powder form. Additionally, we do not recommend this alloy for applications with sustained temperatures above 300°F as it can suffer from creep. Welding can be difficult, with TIG welding being preferred over MIG. Best results are achieved using Friction Stir Welding.

Stats Table

PropertyValueNotes
Material TypeMagnesium-aluminum-zinc alloyUNS M11914
Density1.81 g/cm30.065 lb/in3
Melting Point~ 470-600°C~ 879-1,100°F
Hardness (Brinell)55-70Highest in T6 temper
Tensile Strength~ 170-270 MPa~ 24,000-39,000 psi
Yield Strength~ 83-130 MPa~ 12,000-19,000 psi
Elongation at Break~ 2.3-15%Highest in T4 temper
Modulus of Elasticity~ 46 GPa~ 6.7x106 psi
Corrosion ResistanceGood overall but vulnerable to chloride solutionsT6 temper increases resistance, anodizing is widely used
MagnetismNo
Heat TreatmentAvailable in T4 and T6 tempers
MachinabilityGood
WeldabilityModerateTIG preferred over MIG, Friction Stir Welding yields best results.

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Industry Applications

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Aerospace Housings & Brackets
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Electronic Enclosures
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Automotive Interior Components
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Transmission Housing
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Electronic devices
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Power Tools
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Consumer Goods

Benefits

  • Excellent Castability
  • Good Strength
  • Low Mass
  • Reduces Vibration
  • Good Thermal Conductivity
  • Good Electrical Conductivity

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